Monday, January 23, 2012

Reasons China Makes IPhones

China has more mid-level engineers, a more flexible workforce, and gigantic factories that can ramp up production at the drop of a hat. China also offers tech firms a one-stop solution. "The entire supply chain is in China now," a former high-ranking Apple executive tells The Times. "You need a thousand rubber gaskets? That's the factory next door. You need a million screws? That factory is a block away. You need that screw made a little bit different? It will take three hours." Wages actually aren't that big a part of the cost of making consumer electronics, according to The Times. Paying American wages to build iPhones would add only about $65 to the retail price of each handset, according to analysts' estimates. That's an amount Apple could likely afford. And in fact, China no longer offers rock-bottom wages. But when it did, it used that window "to innovate the entire way supply chains work," says Sarah Lacy at PandoDaily. China is now "a place other countries can beat on sheer cost, but not on speed, flexibility, and know-how." When Jobs decided just a month before the iPhone hit markets to replace a scratch-prone plastic screen with a glass one, a Foxconn factory in China woke up about 8,000 workers when the glass screens arrived at midnight, and the workers were assembling 10,000 iPhones a day within 96 hours. Another example: Apple had originally estimated that it would take nine months to hire the 8,700 qualified industrial engineers needed to oversee production of the iPhone; in China, it took 15 days. Anecdotes like that leave you "feeling almost impressed by the no-holds-barred capabilities of these manufacturing plants," says Edward Moyer at CNET News, "impressed and queasy at the same time." Some tech executives suggested that a "tax holiday" on foreign profits would allow their companies to repatriate money to create jobs at home. Such a tax break would save Apple about $8.2 billion, says Philip Elmer-DeWitt at Fortune. "That's a lot of lettuce." President Obama reportedly once asked Steve Jobs what it would take to make iPhones in the U.S. Jobs suggested at the dinner that Apple could bring some skilled manufacturing jobs to the U.S. if the government helped train a new cadre of engineers. Apple has actually added quite a few jobs here in the U.S., even as it outsources more of its labor overseas. And at the end of the Silicon Valley dinner, Jobs reportedly told Obama that he's "not worried about the country's long-term future" because the U.S. "is insanely great."

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